Chop Saw Insert

by djpolymath in Workshop > Tools

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Chop Saw Insert

Fashion a zero clearance insert for a miter saw to prevent tear out.

Stock Width

Remove the saw insert and cut a piece of stock to fit snugly in the insert space.

Depth

Cut the edges of the insert piece to sit flush with the saw top.

Round Edge

Trace the saw insert edge onto the wood piece. Sand the piece.

Fit

Remove any wood from the underside of the piece to allow for a snug fit.

Screw Holes

Use the insert as a template to drill screw holes. Countersink the holes. Place the new insert on the saw and cut a slot for the blade.

Finish

Give the insert a few coats of Danish Oil.

Fasten

Screw the insert in place.